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SpaceX Ran Out of Block 5 Boosters

23 Monday Aug 2021

Posted by Paul Kiser in Business, Customer Relations, Customer Service, Falcon Heavy, Internet, Public Image, Public Relations, Saturn V, Science, Space, SpaceX, Starlink, Technology, United States, US Space Program

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Block 5, Falcon 9, Falcon Heavy, International Space Station, NASA, Public Image, Public Relations, Publicity, Space, spaceflight, SpaceX, Vandenberg Space Force Base

The Barn Was Empty, SpaceX Ran Out of Block 5 Boosters

SpaceX activity has been quiet in July and August because they simply ran out of Falcon 9 Block 5 boosters. In June they successfully launched four of their seven pure revenue-producing flights of this year. That, combined with four launches in May for their white elephant Starlink program [SEE:  Must Sell Starlink], left them with nothing to put in the air. 

The Starship Stack Diversion

They did grab the attention of the SpaceX groupies by stacking a non-flightworthy Starship on a booster in Boca Chica. This allowed them to claim that they finally build a rocket taller than the Apollo Saturn Five rocket…of 50 years ago; however, SpaceX has still not launched a functioning rocket that can rival the Saturn Five.

Heavy lift Rockets and number of successful launches to date.

SpaceX Block Five Returns To Work?

Late this month, SpaceX has a launch scheduled to deliver a cargo ship to the International Space Station (ISS) if they have a booster ready. They currently have eight flyable boosters (1049, 1051, 1060, 1061, 1062, 1063, and 1067;) however, booster 1051 is beyond its ten flight limit¹ and both 1049 and 1051 are now in California awaiting Starlink polar launches from Vandenberg Space Force Base. The most likely candidate boosters for the ISS cargo ship are 1058 or 1063. Both were launched in May and have had three months be readied for flight.

[¹The Block 5 boosters were designed for ten launches without refurbishment. Recently, According to Spaceflight Now, Elon Musk stated that they would fly the boosters for the Starlink program beyond ten missions “…until they break…” indicating the risk of losing the payload is a low priority.]

2021 4th Quarter – What To Expect

There are 17 SpaceX missions rumored for the remainder of 2021. Some of these missions are definitely planned and a few actually have dates and/or boosters assigned. Here is a list of the missions:

August (yes, I know that it is not in the 4th Quarter)

28 August – ISS cargo ship from Kennedy Space Center (KSC) – Booster 1061

LIKELY – [NOTE:  At the time of publication, the booster had not been identified.] The only question on this launch is why the booster has not been determined. SpaceX has a policy of not offering details of missions to the public, but usually, the booster assignment is eventually revealed in public documents or by SpaceX unofficial sources. At this late date, it is assumed that the booster has been assigned and is ready to be mated with the cargo ship.

September

September (x2) – Starlink Polar from Vandenberg Space Force Base (VSFB) – Boosters 1049 and 1051.

LIKELY – This mission has been pushed back from July and August. Booster 1049 arrived at VSFB for this mission shortly after its last launch and recovery in May. If it doesn’t launch in September something is wrong. Booster 1051 arrived at VSFB a couple of weeks after 1049. It is possible both missions will be launched in September, but I wouldn’t be shocked if the 1051 mission didn’t happen until October.

15 September – Shift4 Joy Ride from KSC – Booster 1062

LIKELY – Although no booster has been assigned, several should be available for the public relations stunt. It will be a PR boost for SpaceX and they have every reason to make it happen as scheduled. 

September 2021, November 2021, & TBD 2021 – Starlink from KSC – Boosters unknown

QUESTIONABLE – SpaceX has launched 27 missions for their Starlink satellites in 2020 and 2021. That is 27 booster cycles that weren’t used for commercially viable launches. Three of those launches ended with the loss of the booster which cut short the revenue potential of additional launches with those boosters. SpaceX could reduce the risk of future booster losses by using Block 5 boosters that have finished their design lifespan of ten launches for the Starlink missions.

However, SpaceX has now moved their two Block 5 boosters with the most launches (Booster 1051 – 10 launches & Booster 1049 – 9 launches) to VSFB in California. It is unlikely they will move these boosters back to Florida this year. That means if a Starlink mission is launched, SpaceX will have to use a newer booster and risk its loss. It is unlikely that all three missions will be launched if any are launched.

October

31 October – ISS Crew from KSC – Booster 1067

LIKELY – The fact that this is a revenue-producing flight, that it involves the crew for the ISS, and that it is a NASA mission, is reflected by the fact that it already has a scheduled date and a booster assigned.

October – German spy satellite from VSFB – Booster unknown

QUESTIONABLE – Unless SpaceX is intending on risking a revenue-producing payload on the overextended 1051 booster, they don’t have a booster at Vandenberg for this mission. Certainly, they could move a booster to California or use the new 1069 booster, but this mission has no date, nor booster assigned. An October launch seems iffy.

October –  U.S. spy satellite from KSC – Boosters 1064, 1065, & 1066 (Falcon Heavy)

LIKELY – Boosters are tested and ready. It’s a classified mission and the core booster has to be expended to get the payload into a higher orbit. This is not one for a PR show but it is a mission that they need to show potential commercial and military customers that SpaceX is not just a flying circus.

November

17 November – IXPE satellite from KSC – Booster unknown

LIKELY – Since this mission has a launch date three months in advance it would seem that this is a serious mission. There should be several boosters that will be available.

23 November – DART satellite from VSFB – Booster unknown

LIKELY – This will be an interesting booster assignment. The payload has to go into a heliocentric orbit so it is possible, or even likely, that the booster will be expended. That might be a mission they would assign a booster like 1049 or 1051 as both will have had more launches than they were designed for originally.

December

4 December – ISS cargo ship from KSC – Booster unknown

LIKELY – The mission has a date and the ISS needs its cargo, so this is likely to happen but the date might slide by a few weeks, as in the past.

December – O3b mPower satellites from KSC – Booster unknown

QUESTIONABLE – SpaceX has a long history of putting missions on a tentative schedule and then pushing them back. SpaceX will have to divide its boosters up between Vandenberg and Kennedy Space Center to meet their launch schedule. It would seem that at least three boosters will have to be in California to meet the needs of their customers.

December – Transporter3 from VSFB – Booster unknown

QUESTIONABLE – This will depend upon how many boosters are committed to California. SpaceX seems to be making noises about going big at Vandenberg and the schedule indicates that intention. Unfortunately, SpaceX doesn’t have enough boosters to divide between two launch facilities, and moving them around costs money.

4th Quarter – Turksat 5B from KSC – Booster unknown

NOPE – The kiss of death on a SpaceX schedule is for it to be scheduled for ‘sometime in X quarter.’ It seems to be a schedule filler for SpaceX PR people to refer to when they discuss the number of launches planned for the year. 

4th Quarter – Maxar Technologies satellites from VSFB – Booster unknown

NOPE – Same as the Turksat mission. It probably won’t happen in 2021.

SpaceX “Burning Through Cash” and Boosters

08 Tuesday Jun 2021

Posted by Paul Kiser in Business, Falcon Heavy, NASA, Space, SpaceX, Technology, US Space Program

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Block 5, Boca Chica, commercial space, Falcon 9, Falcon Heavy, Space, space flight, Space X, spaceflight, SpaceX, Starship

Where You Spend Your Money…

There is an adage that suggests that where you spend your time and/or money indicates what is your priority. In 2021, SpaceX’s priorities have been on launching Starlink satellites, testing Starships, and developing a rocket launch facility in Texas. SpaceX is burning through money with a priority of spending, not making money.

SpaceX Starship Failure

That is a great plan if you have tax revenues to fund your expenses, but SpaceX isn’t a government operation. It is a private company…that isn’t making money.

SpaceX doesn’t share its financial situation so people have to look at what they are doing to get an idea of what is happening with their cash flow. What we can see is that in 2021, SpaceX:

  1. has had 17 launches this year, 13 of which are non-revenue producing (in the immediate future) Starlink launches.
  2. has had 4 Starship non-revenue test launches, 3 unsuccessful landings, and 1 landing that resulted in a fire that damaged the ship.
  3. is engaged in massive non-revenue infrastructure expenditures on developing Boca Chica launch facilities in Texas.
  4. has only had 4 revenue-producing commercial flights so far.

Regarding SpaceX’s spending on the Starlink buildup, Nicholas Rossolillo, said,

…it’s safe to say Starlink is burning through cash. 

The Motley Fool – 9 March 2021

A Lack of Customers Or Ignoring Customers?

Beyond the money issue, SpaceX is burning through boosters. At a time when SpaceX needs revenue, they have used their Block 5 booster inventory to send up Starlink satellites that will not have a financial return for years, if ever. Paying customers have to wonder if their payloads are a SpaceX priority.

22 Boosters * 10 Launches Each = 220 Launches

The selling point to the public about SpaceX’s launch system is the reusable Falcon 9 Block 5 booster; however, reusable doesn’t mean infinite. Since 2018, SpaceX has built (or in the process of building) 22 Block 5 boosters. These launch-and-return boosters are intended to be used ten times. That should result in 220 launches with this inventory of boosters.

Minus Seven For Falcon Heavy

Yet, seven of the 22 are for use in a configuration of three for the Falcon Heavy rocket. This means that three boosters are used for one launch. Since there have only been two Falcon Heavy launches for large payloads, (plus one more now scheduled for October,) SpaceX actually has only 15 boosters for normal payloads. This gives them the potential of 150 launches.

SpaceX Double Stick Landing of Falcon Heavy Side Boosters

Minus Another Seven That Are Now Unusable

Seven of the remaining 15 boosters have been destroyed or lost. Those seven completed only 24 launches of a potential 70, during their use. That leaves eight boosters that are currently available for active use. Those eight boosters have completed 41 launches of a potential of 80 launches. 

Four Boosters Have a Combined Total of Six Launches Left

However, of those eight active boosters, one has reached its ten launch maximum, one has nine launches, one has eight launches, and one has seven launches. That means four of the active boosters only have six launches before they reach their ten-launch maximum.

SpaceX has suggested that they will continue to use the boosters beyond the ten launches maximum; however, it is unclear whether the FAA will allow SpaceX to go beyond the maximum.

Only Four Boosters Available by the End of The Year

As the year winds down, SpaceX will be down to four Block 5 boosters that aren’t near their maximum launch limit and each takes a minimum of 30 to 40 days to turnaround for another launch. The launches in the last half of November will leave no boosters left for the rest of the 2021 launch schedule. The situation becomes worse if they fail to land a booster that has not reached its ten launch maximum.

More Boosters?

SpaceX’s situation would improve if they can put another booster in the inventory. The problem is that the Falcon Heavy core booster that is scheduled for launch in October will be expended to push the customer’s satellite into a higher orbit. Of the next two boosters in production, one is rumored to be a replacement core booster for the next Falcon Heavy launch in 2022.

In addition, the maximum number of boosters SpaceX has built in a calendar year is six, and last year they only produced five new boosters. Another standard Falcon 9 Block 5 booster seems unlikely. 

SkyFall For SpaceX?

SpaceX lovers tend to avoid taking a hard look at the money question. It is easy to be sucked in by the cool onboard videos, the booster landings, and the spectacular explosive failures, but at some point, the bills have to be paid and in 2021, SpaceX doesn’t have a visible income to pay for the fantasy they’ve created. 

NEXT:  Is SpaceX Looking To Sell Starlink?

By The Numbers

SpaceX Booster Inventory

Block 5 Booster:  Out of Service (9)

Booster      Launches     Reason         Date

  • B1046          4x              NLA        19 Jan 2020
  • B1047          3x               NLA         6 Aug 2019
  • B1048          5x                LF         18 Mar 2020
  • B1050          1x                 LF           5 Dec 2018
  • B1054          1x                 LF         23 Dec 2018
  • B1055          1x                PLF         11 Apr 2019 (FHC*)
  • B1056          4x                LF          17 Feb 2020
  • B1057          1x                 LF          25 Jun 2019 (FHC*)
  • B1059          6x                LF          16 Feb 2021

[Key:  NLA – no landing attempted   LF – Landing Failure  PLF – Post Landing Failure]

Block 5 Booster:  Unusable or MIA (2)

Booster    Launches    Reason     Last Launch

  • B1052        2x             FHS*        25 Jun 2019
  • B1053        2x             FHS*        25 Jun 2019

Block 5 Booster:  New (3)

Booster    Type    First Launch 

  • B1064     FHS       Oct 2021
  • B1065     FHS       Oct 2021
  • B1066     FHC       Oct 2021

Block 5 Booster Inventory:  Available? (8?)

Booster    Launches   Last Launch  Next Launch  Next Possible Launch

  • B1049        9x          4 May 2021        July 2021(?)¹       Retired?²
  • B1051      10x           9 May 2021             UKN                    Retired?²
  • B1058        8x         15 May 2021             UKN                24 Jun 2021
  • B1060        7x         29 Apr 2021         24 Jun 2021         3 Aug 2021
  • B1061        3x            6 Jun 2021              UKN                  16 Jul 2021
  • B1062        1x          17 Jun 2021              UKN                  27 Jul 2021
  • B1063        2x         26 May 2021            UKN                    4 Jul 2021
  • B1067        1x            3 Jun 2021           23 Oct 2021          2 Dec 2021

*Booster Type

  • FHC – Falcon Heavy Core Booster
  • FHS – Falcon Heavy Side Booster
  • F9B5 – Falcon 9 Block 5

¹Must be moved to Vandenberg Air Force Base

²Has reached the maximum of 10 launches

SpaceX Remaining 2021 Launches

         Date       Booster   Poss. Booster  Location    Revenue?    Gov’t?

  1. 17 Jun 2021   B1062                                     FL               Yes             Yes
  2. 24 Jun 2021   B1060                                    FL                Yes             No
  3.  July 2021?    B1049                                     CA                No              No
  4.  July 2021?     UNK            B1058              UNK             No              No
  5. 18 Aug 2021   UNK            B1063                FL               Yes             Yes
  6.  Aug 2021?     UNK            B1061                 FL               No              No
  7. 15 Sep 2021   UNK            B1062                 FL               Yes             No
  8.   Sept 2021?   UNK            B1060                CA               Yes             Yes
  9.   Sept 2021?   UNK              ??                       CA               Yes             Yes
  10.   Sept 2021?   UNK            B1058                FL                No              No
  11.   Q3 2021?     UNK             B1063                 FL               Yes             No
  12. 23 Oct 2021   B1067                                      FL               Yes             Yes
  13.   Oct 2021?    B1064-66                               FL                Yes            Yes
  14.   Oct 2021?    UNK             B1061                 FL                Yes            Yes
  15. 17 Nov 2021  UNK             B1062                FL                Yes            Yes
  16. 24 Nov 2021  UNK             B1060                CA                Yes            Yes
  17.    Nov 2021?  UNK             B1063                 FL                 No             No
  18.  4 Dec 2021   UNK             B1061                 FL                 Yes            Yes
  19.   Dec 2021?   UNK             B1067                 CA                 Yes            No
  20.    Q4 2021?   UNK           None Avail.           FL                 Yes            No
  21.    Q4 2021?   UNK           None Avail.           CA                 Yes           No

How a Layoff in January Can Impact an April Launch

05 Friday Apr 2019

Posted by Paul Kiser in Business, Employee Retention, Ethics, Exploration, Falcon Heavy, Human Resources, jobs, labor, Layoff, Management Practices, NASA, Reduction in Force, Space, SpaceX, Technology, US Space Program

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commercial space, Human Resources, layoff, layoffs, reduction in force, Space, space business, spaceflight, SpaceX

SpaceX has taught us all a valuable lesson. If you need five new boosters in March and April, it’s probably best to not cut ten percent of your workers in January. Three of those boosters were needed for this week’s first Block 5 Falcon Heavy launch. At least three delays of the static fire test have now pushed the launch back to next week at the earliest.

What a January layoff looks like in April

Layoff:  Cut Their Nose Off

SpaceX announced that they were laying off ten percent of their workforce in California, primarily at the rocket manufacturing plant. This came at a time when they would also be using five new Block 5 boosters for March and April. From a strategic and logistical perspective, it was a dumb move. It also indicates how bad things are at SpaceX.

Layoffs have three primary effects. First, they demoralize the workforce. When layoffs are announced, everyone lives in fear that he or she will be the one losing their job. Low morale is not usually associated with quality work. 

Second, the survivors of a layoff typically have to take on additional responsibilities. They are expected to work harder and more efficiently to make up for the workforce lost in the layoff.

Finally, layoffs tend to reduce the knowledge and skill base of the workforce. A layoff rarely allows the opportunity for the worker to pass on her or his knowledge to the survivors. Usually, the worker is called to human resources, given the goodbye speech, handed their final check, and escorted out the door.

A layoff is a bad idea at any time, but in an industry where there is no margin for error, it’s a nightmare.

Booster Shortfall?

The first Block 5 Booster was launched eleven months ago (B 1046.) Since then only six more have been launched. Seven boosters in 13 launches. Two of those seven have been lost. SpaceX was debuting a new booster at a pace just slightly greater than one a month before the layoff.

After the layoff, they needed five new Block 5 boosters in March and April, three of them for this week’s launch. Has SpaceX has been rushing to build Block 5 boosters with a workforce injured by a recent layoff?

Enter the Falcon Heavy Static Fire Test

SpaceX is silent on the this week’s static fire delays but it doesn’t take a rocket scientist to suspect something is wrong with the Falcon Heavy rocket. Knowledgable sources said that the test would occur on Monday, then Wednesday, then Thursday, Now it’s supposed to happen today (Friday.)

The delays suggest that this is why you don’t lay off your workers in January when you need new boosters in March and April.

SpaceX Public Relations: Secrecy is Modus Operandi

04 Thursday Apr 2019

Posted by Paul Kiser in Business, Communication, Communism, Conservatives, Crisis Management, Customer Relations, Ethics, Exploration, Falcon Heavy, Government, Government Regulation, Management Practices, Mars, NASA, Public Image, Public Relations, Science, Soviet Russia, Space, SpaceX, Technology, United States, US History, US Space Program

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commercial space, Falcon Heavy, manned space program, privatization, Public Image, Public Relations, space business, space exploration, space flight, spaceflight, SpaceX, static fire test

[UPDATE:  Eric Ralph, a writer for Telsalarti, posted an article saying that the Falcon Heavy launch was likely to be delayed and that it was “OK.” Again, Ralph is a knowledgable source but not an official source, so SpaceX is not accountable for the speculation. Source:  Teslarati 4 Apr 2019.]

SpaceX is scheduled to launch the new Block 5 version of the Falcon Heavy on Sunday (7 April) sometime between 6:36 PM and 8:35 PM EDT. We know this from an official source of information that was made available on 22 March. That information was not provided by SpaceX to the directly to the public. SpaceX reported it as required; however, if not for that requirement, the public would have no information on the time or date of the launch. The public is given the silent treatment while SpaceX collects billions in taxpayer dollars.

While a lot of people are distracted by a Raptor in Texas, 27 Merlin 1Ds are hoping to attract your attention in Florida.

KSC goes into Critical Support from 20:30 Local (March 31) to 20:30 Local (April 1), meaning rollout to 39A likely on Sunday and then Static Fire on April 1. pic.twitter.com/nXUtGIiKsJ

— Chris B – NSF (@NASASpaceflight) March 27, 2019


This tweet by Michael Baylor, a managing editor for NASASpaceflight.com and considered a highly knowledgeable source, was wrong. SpaceX has remained silent.

SpaceX Public Relations:  Code of Secrecy

Because SpaceX is a private company, they’re not required to tell the public anything,…and they don’t. This leads to speculation through other sources and that speculation works to their favor. By not making announcements about time or dates, they can’t be held responsible for delays. SpaceX avoids negative publicity by not being accountable to the public. The new reality of public relations in space exploration is that everything is on a need to know basis…and the public doesn’t need to know.

Prep for Falcon Heavy Static Fire Test…in 2018

Falcon Heavy Problems?

This week’s Block 5 Falcon Heavy debut is a prime example of how SpaceX uses secrecy to their advantage. Instead of informing the public, the public relations people at SpaceX are taking a low profile prior to the launch. No announcements, no tweets.

Speculation has been made that the static fire test (a short test-firing of the engines) would occur on Monday (1 April,) Wednesday (3 April,) and now Thursday (4 April.) [Sources:  Teslarati 28 Mar 2019 – E. Ralph, Spaceflight Now 1-3 Apr 2019 – S. Clark] Again, not from official sources, but by knowledgeable sources. This type of teasing drives SpaceX fans into a feeding frenzy of speculation, but SpaceX isn’t accountable for any of the speculation, regardless of how knowledgable the source.

This allows SpaceX to miss a projected date or time for the static fire test because they never said when the test would occur. It is likely that the information in the above tweet by Michael Baylor was accurate and something has happened to cause SpaceX to push back the static fire test, but they don’t have to reveal that to the public. They can keep the public guessing until it becomes obvious that the launch date and time will not be met.

This also allows SpaceX to minimize failure while wildly pronouncing a success. If the launch is a success, SpaceX will make public announcements with video of every positive aspect of the launch. If the Falcon Heavy launch fails SpaceX will likely cut video feeds to the public and wait several hours to form a carefully crafted explanation that will suggest the failure was an expected risk of a rocket launch. Then they will go silent.

This is what SpaceX did on the first Falcon Heavy (Block 4) launch when the booster core failed to land on the drone ship. The video feed was cut when the booster crashed near the ship and damaged the engines. SpaceX then didn’t confirm or deny what happened until several hours later, even though they had a continuous video of the event. [Source:  The Verge 6 Feb 2018 – L. Grush]

Why Should the Public Know?

Roughly half of SpaceX’s revenue has come from the taxpayers pocket. According to Sam Dunkovich, $5.5 billion of SpaceX $12 billion in launch contracts are from NASA or the U.S. military [Source:  RealClear Policy 2 Feb 2018.] SpaceX wouldn’t be in the space industry if it were not for the financial revenue it gains from the U.S. taxpayer. The first launch of a Block 5 Falcon Heavy is a significant milestone of how our money is being spent by this private company.

Space exploration has been a public concern since Soviet Russia launched Sputnik on 4 October 1957. The conservatives desire to privatize space exploration is at best an experiment and certainly is a one-sided political agenda. By withholding information from the taxpayers, the effectiveness of that political agenda cannot be fairly determined.

Secrecy in public relations is a Soviet model and not acceptable in the United States. Withholding information from the public to hide the true situation is still a lie. This is why private business is incapable of overseeing themselves and should be required to inform the public of their true activities and problems.  

No Pressure, But If the Falcon Heavy Fails, So Does SpaceX

31 Sunday Mar 2019

Posted by Paul Kiser in Business, Crisis Management, Customer Relations, Customer Service, Ethics, Exploration, Falcon Heavy, Human Resources, jobs, labor, Management Practices, NASA, Public Image, Public Relations, Science, Science Fiction, Space, SpaceX, Technology, The Tipping Point, US History, US Space Program

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commercial space, Dragon 2, Dragon Capsule, Elon Musk, Falcon 9, Falcon Heavy, International Space Station, manned space program, manned spacecraft, space business, space exploration, space flight, Space X, spaceflight, SpaceX

SpaceX has put themselves in a corner. Next week’s launch of the new Block 5 Falcon Heavy has to go almost flawlessly or much, if not all, of what they have will go down in flames with the rocket.

SpaceX 1 September 2016 Static Test Explosion – Ignition

SpaceX’s Financial State

SpaceX played a risky game last year focusing on making money in commercial launches. That should have been a big boost to their revenue stream, but in January they announced layoffs. SpaceX also announced a sudden cut in the number of launches in 2019. [Source:  Business Insider 21 Jan 2019 – Dave Mosher] That might indicate that SpaceX was offering bargain prices to its customers to land contracts but losing money in the process.

One line in a statement made to Business Insider by a SpaceX representative regarding the layoffs is telling:

This action is taken only due to the extraordinarily difficult challenges ahead and would not otherwise be necessary.

SpaceX Statement

Taken at face value, SpaceX’s rationale for the massive layoffs in its rocket manufacturing division sounds like a proactive business strategy, but why be so forceful in the justification? They insist that the “only” reason for the layoffs is for the “challenges ahead.” SpaceX then repeats itself at the end of the sentence by saying, “and would not otherwise be necessary.”

SpaceX 1 September 2016 Static Test Explosion – Upper Booster Engulfed

The Organization Doth Protest Too Much

The defensiveness of the statement indicates that the layoffs are necessary because SpaceX is already in trouble. By saying the layoffs were to prepare for a grim future, they may have confirmed that they were a reactionary, not proactive move. 

SpaceX 1 September 2016 Static Test Explosion – Entire Rocket/Pad Engulfed

The Falcon Heavey Gambit

Up to now, SpaceX has landed customers on bargain pricing, but it is likely that they desperately need to attract customers that can pay top dollar. Enter the U.S. military. SpaceX has yet to gain the full confidence of the U.S. Air Force for their military satellites. Elon Musk may have thought that one successful launch using the old Block 4 boosters would have the U.S. military eating out of their hand, but that didn’t happen.

Now SpaceX desperately needs another spectacular success of the Falcon Heavy to convince those with deep pockets that their bird is equal or better than the competition.

But what if the next Falcon Heavy launch is a failure?

SpaceX 1 September 2016 Static Test Explosion – Upper Stage with payload fall to the ground

What’s at Risk for SpaceX

It is unlikely that SpaceX will experience the worst-case scenario of the complete loss of the Falcon Heavy and its Arabsat 6A satellite, but what would happen if the nightmare happened?

No space cred for the Falcon Heavy. The Falcon Heavy would not be in consideration for heavy-lift payloads by the military, nor private customers at any price.

No human-rating cred for Block 5 redesign. NASA requires seven successful launches of the Block 5 booster without a significant redesign to gain a human rating. The 15 November 2018 launch of Booster 1047 was the first with newly designed tanks. Since then, SpaceX has had six launches with the new design. The Falcon Heavy would be the seventh launch. Failure would mean another delay in obtaining the human rating for the Block 5 booster.  

Loss of two Falcon 9 Block 5 boosters and one Block 5 core. The two side boosters would be the biggest loss. They are planned to be reused on the next Falcon Heavy flight in July. That flight would have to be delayed for months and SpaceX can’t afford that delay. Remember that layoff? That hit the rocket manufacturing plant the hardest.

More expense with no revenue. Insurance would cover most, if not all, of the loss of the vehicle, but it’s not going to provide more revenue. More cuts would have to follow, pushing back the launch schedule even farther.

Loss of pad, more delays. It would be bad if SpaceX lost the vehicle in flight, but in the worst-case scenario, the loss would occur on the pad. It could be a year or more to rebuild the launch pad. The destruction of the pad and the two side boosters would bring into question whether SpaceX could make the contracted cargo deliveries to the ISS.

Testing of the Dragon 2 crew capsule flights would be jeopardized. If the April launch of the Falcon Heavy fails, Boeing would probably be able to coast into NASA’s crew capsule contract.

Enough Pessimism, What If the Falcon Heavy Flies!

A win for SpaceX would be a successful launch and recovery of at least the two side boosters, but that only buys them three months. The April Falcon Heavy launch is Act I of a two-act play. Act II is a follow-up flight in July of the Falcon Heavy reusing the two side boosters from the April launch. Part of the show is to demonstrate that the boosters can be turned around and relaunched in a matter of weeks.

The U.S. Air Force may give SpaceX a heavy-lift contract even before the July flight of the Falcon Heavy; however, it is likely that they will negotiate a below market price and it may be contingent on both the April and July flights meeting all expectations.

False Bravado

Less than a year ago Elon Musk was boasting that in 2019, SpaceX would have a 24-hour turnaround on a Block 5 booster. [Source: NASASpaceflight.com 17 May 2018 – Michael Baylor] Eight months later SpaceX was cutting their labor force by ten percent. Rather than two launches of the same booster in 24 hours, this year SpaceX is struggling to have more than one launch per month. 

SpaceX fans worship Elon Musk’s great vision but there is a fine line between vision and false bravado. Musk is known to continually overstep that line. Now one misstep with next week’s Falcon Heavy launch and SpaceX is risking a lot more than the loss of one satellite.

SpaceX 2018 Report Card: C+

31 Monday Dec 2018

Posted by Paul Kiser in Business, Ethics, Exploration, Falcon Heavy, Government, Mars, NASA, Public Image, Public Relations, Space, SpaceX, The Tipping Point, United States, US Space Program

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Tags

commercial space, Dragon Capsule, Falcon 9, Falcon Heavy, manned space program, Northrop Grumman, reliability, reusability, space exploration, space flight, space travel, spaceflight, SpaceX, Zuma

Last February I wrote that SpaceX had three “must do” things in 2018 to prove that all the self-promotion and bragging is justified. It’s time to look back and see how SpaceX did in achieving these critical milestones.

SpaceX Roadster in Space: A symbol of a company going nowhere fast

No. 1 – Consistency in SpaceX Payload Delivery:  B

SpaceX had 21 launches this year. All of them successful, meaning they didn’t blow up in the first few minutes. This was three more launches than the previous year. One of the launches was the test flight for the Falcon Heavy rocket, but the rest were largely for SpaceX customers.

There was only one payload that did not make it into orbit. The Zuma military satellite was shrouded in secrecy, which means no one had to take the blame or acknowledge the payload failure. A report indicates that SpaceX was not to blame, but there are discrepancies in the live reporting by the SpaceX Launch Announcer that indicate a failure of the SpaceX fairings to deploy on time.

That gives SpaceX a 95% success rate, which would seem to be great, but with billions of dollars invested in payloads, one failure is too many. SpaceX gets a B.

No. 2 – Prove Falcon Heavy is Reliable:  D+

SpaceX had a major publicity win with the first launch of Falcon Heavy rocket last February. The stunt of launching a Tesla Roadster was a stroke of public relations brilliance that overshadowed the fact that no additional Falcon Heavy launches followed the single success.

The next Falcon Heavy launch is scheduled for March of 2019. If all goes well, SpaceX will be one step closer to proving reliability, but SpaceX has not made its case to the people who can afford to pay SpaceX to launch their satellites.

Another Falcon Heavy rocket is scheduled to be launched in April, but those are the only two Falcon Heavy launches scheduled in 2019. The fact that the National Reconnaissance Office (NRO) announced in late October that it awarded a Heavy Lift contract to SpaceX’s competitor, United Launch Alliance (ULA) indicates that SpaceX is not considered reliable and/or as economical in the heavy launch market.

If SpaceX has any issues with either of the 2019 Falcon Heavy launches, it may have to end its Falcon Heavy program for a lack of customers. SpaceX gets a D+.

No. 3 – Success of the F9 Block 5 Version:   C+

There are two primary missions of the Block 5 booster. First, it has to be proven to be safe for human flight. Second, the Block 5 booster is supposed to be the savior of space travel because of reusability and reliability. It is supposed to have a quick turnaround from launch to re-launch and it is touted as a booster that can easily be used ten times or more.

In 2018, SpaceX put up six Block 5 boosters in ten launches. One Block 5 booster has been used three times and two boosters have been used twice. Of the three Block 5 boosters that have been reused, the average turnaround time from launch to re-launch is 99 days.

SpaceX had to delay the December 2018 crewed mission back to June 2019. That means they failed to prove human rating in 2018.

The reusability and reliability of the Block 5 booster are also still in question. They have to be given credit for the ten successful launches, and the turnaround time is better than the Block 4 booster turnaround time (Average 177 days.)

Still, there is not enough information to determine if the Block 5 will achieve its primary goals. SpaceX gets a C+.

SpaceX gets an A+ in generating excitement and a polished public image that invites public support; however, the public image is not what counts in the commercial space business. SpaceX is practically giving away space on some of its rockets to stay in the public spotlight with its launches. The reality is that SpaceX maintained its ability to stay in business one more year, but that was not what it needed to do. Overall grade:  C+

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